Fruit Juice Beverage Production Line
This fruit juice processing line is designed for fresh fruit to produce clear juice, cloudy juice and fruit concentrate. Applicable for apple, orange, mango, pineapple, peach and berries.
Main process: fruit washing, sorting, crushing, juicing, enzymolysis, clarification, centrifugation, ultrafiltration, concentration, blending, UHT sterilization and aseptic filling.
All contact parts are Stainless steel 304/316L, PLC automatic control, equipped with CIP system. Capacity customizable from 500L to 50 tons per day.
PRODUCT DESCRIPTION
Description
The production process of fresh pressed apple and orange juice beverage mainly includes the steps of raw material preparation,
juicing, preparation, sterilization, filling and packaging. The specific process is as follows:
1. Raw material preparation Select fresh, high-quality apples and oranges as raw materials, after cleaning, peeling, core and
other pretreatment, set aside.
2. Juicing: Professional juicing equipment is used to juice apples and oranges to ensure the freshness and taste of the juice
3. Preparation: According to the product formula, juice, water, sugar and other raw materials are mixed in proportion, and the
ingredients are fully integrated through stirring, homogenization and other processes.
4. Sterilization: The use of high temperature and short-term sterilization technology to sterilize the prepared beverage to ensure
product safety and health.
5. Filling: Select the filling equipment suitable for product characteristics to fill the sterilized beverage to ensure the accurate filling
amount and tight sealing.
6. Packaging: Outer packaging of the filled beverage, including labeling, packing and other steps for subsequent transportation
and sales.
Detailed Process
1.Fresh fruit washing & cleaning
Different fruit can be equipped with differentwashing nachine to guarantee fuilly cleanessof the rn material, such as bubble wasber,
brush washer.rolling washer ete.
2.Sorting & inspection
After washing. the fruit requires inspectionand manually sort out the unqualified /rottenones toguarntee
the final juice quality.
3.According to the fruit type to choose the right juice extractor, such as spiral juicer.cold press.destone pulper,
hydraulic press,half cutting juicer etc.
4.Juice preparation
After juice extractinn, the juice will be pump-ed into balance tank via juice filter, nestto thepreparation tanks to standardize the juice as
per formulm.
5.Juice sterilization
HPP, UHT sterilizrror pasteurizer forvariousiuieeproduet.Can also be quipped with vacuum deaeratorand bomogenizeror vacmum evaporator rightbefore sterilization
6.Filling & packing
Filline maehine bseoncthe inice naeleeinIs per requestwhich cin be PKTigliss hotleaseptic pouch /bricks, tin cans etc.
Main Equipment Parameter
Raw material | Fresh fruit / vegetables |
End product | NFC juice / puree / paste / concentrate / wine |
Process capacity | 500kg - 20,000kg fruits per hour |
End package | Plastic/glass bottle, pouch, aseptic bricks, tin cans, etc. |
Power consumption | ..... KWH 380V 50Hz 3 phase |
Water consumption | ..... T/H |
Steam consumption | ......T/H |
Compressed air consumption
| ......m3/min |
FAQ
Q: How about payment term, payment safety and delivery time?
A: We accept 40% deposit, balance before shipment. And Irrevocable L/C at sight.Delivery time is 7 to 30 days. It is according to order quantity.
Q: How could we confirm the products?
A: Our professional engineers will follow up all the designs and ajustments according to your requirement.OEM and ODM available.
Q: What services can we provide?
A:Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery；
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Cardl,Western Union,Alipay;
Q: How can I know your machine works well?
A: Before delivery, we shall test the machine working condition for you.
Q: What's your MOQ?
A: 1 set.
Complete Industrial Guide For Fruit Juice Beverage Processing Line
The fruit juice making machine is designed for industrial juice production, combining multiple processing steps into a complete solution. In practice, it includes crushing, juice extraction, pulping, and optional filtration, sterilization, and aseptic bag filling systems.
Different fruits and product requirements may use different configurations, such as belt press or screw press for extraction, and refining systems for puree control.
The system is suitable for fruits like apple, pineapple, mango, citrus, and berries, and can be supplied as standalone equipment or integrated processing lines based on capacity and project needs.
Specification
Attribute | Attribute value |
Applicable Materials | Stone fruits (mango/peach/cherry), berries (strawberry/blueberry/raspberry) |
Capacity | 5-20T/H (customizable) |
Applicable Products | Aelt clear/turbid juice, pulpy juice, concentrated juice (optional configuration) |
Material | Product contact parts: 304/316L food-grade Stainless steel |
Control System | PLC automatic control + manual emergency operation |
Core Technology | Low-temperature pre-processing, Aelt fresh-keeping sterilization, aseptic filling full process |
Line Components | Pre-processing unit + sterilization unit + filling unit + CIP cleaning unit |
After-sales Service | Installation, training, 1-year warranty + lifelong technical support |
Product Detail and Category
1.Complete Processing Line Technology Guide For Stone Fruit Juice
Applicable to: mango, peach, apricot, plum, cherry, etc
Features:
1. Efficient destoning system ensures clean separation of pulp and pits, protecting downstream equipment
2. Optimized pulping and extraction improve juice yield while reducing impurities
3. Balanced process flow design for stable operation and consistent product quality
2.Complete Processing Line Technology For Berry Juice
Applicable to: strawberries, blueberries, raspberries, cranberries, blackberries, etc
Features:
1. Gentle processing design to preserve color, flavor, and nutritional value of delicate berries
2. Efficient seed and fiber separation for smooth juice and reduced fine solids
3. Stable extraction and filtration process to handle high pectin content and prevent clogging
3.Complete Processing Line Technology For Apple & Pear Juice
Applicable Fruits: Apple, pear
Features:
1. High-efficiency crushing and pressing system designed to maximize juice yield
2. Optimized pressing and filtration for better juice clarity and reduced suspended solids
3. Stable continuous operation suitable for large-scale industrial production
4.Complete Processing Line Technology For Root Vegetable Juice
Applicable to: Carrot, beetroot, ginger, and other root vegetables
Features:
1. Strong crushing system designed for hard and dense raw materials
2. Efficient juice extraction with optimized fiber handling to improve yield
3. Stable and continuous operation for high-capacity industrial processing
5.Complete Processing Line Technology For Coconut Juice & Milk
Applicable to: Green coconut, mature coconut
Features:
1. Integrated processing for both coconut water and coconut meat, enabling multi-product production
2. Optimized extraction system for coconut milk with effective fiber control and stable output
3. Compatible with UHT sterilization and aseptic bag filling for extended shelf life and industrial distribution
Core Strengths
1. Flexible Process Configuration
Different fruits and product targets require different solutions. Our system allows flexible combinations of crushing, extraction, refining, and filling to match specific processing needs.
2. Complete Line Integration
From raw fruit handling to sterilization and aseptic bag filling, all equipment can be designed as a coordinated system to ensure stable operation and consistent product quality.
3. Adaptability to Various Fruits
Suitable for a wide range of fruits including apple, mango, pineapple, citrus, and berries, with configurations optimized for different fiber content and processing characteristics.
4. Industrial-Grade Design
All equipment is built for continuous operation, with stable performance, easy maintenance, and long service life in industrial production environments.
5. Support for Turnkey Projects
In addition to standalone machines, we provide complete processing line design, layout planning, and technical support based on project requirements.
After Sales Service
Installation, training, 1-year warranty + lifelong technical support
+86 29-87031531
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